"Garlic Tongxia" unmanned cold storage and warehousing project
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"Garlic Tongxia" unmanned cold storage and warehousing project
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In the field of agriculture, the use of intelligent machinery to replace manual work has become a trend. Henan Mine took the lead in introducing intelligent lifting machinery into the field of agricultural industrialized transportation.
Shandong Jinxiang is known as the "hometown of garlic". Garlic has been cultivated for a long time, with a total annual output of more than 800,000 tons.
Every year during the garlic harvest season, the fat and large garlic heads are piled up into "hills".
In the warehouse and workshop, quality inspectors and porters shuttle back and forth between the "Garlic Mountain".
The pungent smell of garlic makes the environment harsh, and warehouse handlers must wear oxygen masks to work continuously for long periods of time.
Through its long-term focus on agriculture, Henan Mine has gained an in-depth understanding of the storage methods of the garlic industry, and found that there is a lot of room for improvement in storage methods and land utilization. According to the actual investigation, Henan Mine proposed a new garlic storage plan, which was quickly recognized by many local garlic planting enterprises.
The new storage scheme has changed the original small basket storage process, the finished garlic is stored in a special basket, and a special basket lifting spreader is designed, and the basket code is automatically identified by the intelligent crane, and the basket code is automatically stacked and automatically discharged, which can completely replace manual stacking. This program has received great attention and support from the local government and garlic enterprises.
In 2018, Henan Mine designed and manufactured the (8+8)t intelligent storage crane for the unmanned cold storage storage project of Shandong Lingdong Electronic Technology Co., Ltd. "Garlic Tongtianxia" Industrial Park, which was officially put into use.
The crane is the first automated storage crane used in agriculture in China, the crane has the characteristics of large span, long running distance, high lifting height, fast running speed, stable operation without fluctuation, many positioning points (more than 1400 high-precision positioning points), high accuracy ≤± 5mm (spreader) and stack 4 over 5. The manual (remote control) + semi-automatic + fully automatic control system is used to realize the docking with the database in the background, and the intelligent terminal is connected to the intelligent terminal, which can monitor the status of stored goods in real time. The machine also applies the functions of automatic spreader grabbing and palletizing, automatic positioning, electrical anti-sway, remote monitoring, and intelligent management.
The successful development of the crane has brought the following advantages:
1. It makes high-density warehousing possible, which greatly improves the land utilization rate and saves space. Due to the use of intelligent storage cranes, the utilization rate of the unit area of cold storage has been greatly improved, such as its single cold storage of 60,000 tons, which is 10 times the storage efficiency of conventional cold storage according to the use of land efficiency.
2. The use of computer technology to carry out information tracking, position storage, stowage optimization and positioning operations on the large basket, etc., can operate 24 hours uninterruptedly, reduce downtime; the whole process of real-time information tracking of unmanned driving ensures the consistent accuracy of the information object; through precise positioning and anti-sway technology, reduce the manual lifting loss of the large basket.
3. Save costs. Cost saving is comprehensive, first of all, the electricity bill, the more concentrated the general refrigeration space, the less external heat exchange per unit space, so power saving; secondly, the standardized business process operation assisted by the system, so that the personnel on the business node are greatly reduced, so it saves people; secondly, the highly coordinated cooperation greatly shortens the time in and out of the warehouse, so it saves time, and the above three points will reduce the comprehensive cost of storage by 60%.
4. Liberate the productive forces. Because the whole warehouse is fully intelligent, the degree of automation has been greatly improved, in the past, a plant needs to enter and exit the warehouse so that the physical strength is high, the environment is poor operators twenty or thirty people, and to wear cotton clothes, with masks and gas masks to work, now only two people are enough, and each loading and unloading of a large car only takes 5 minutes, which is 100 times the efficiency of conventional manpower loading and unloading.
With the deep integration of artificial intelligence, intelligent manufacturing and agriculture, agriculture is no longer pure "agriculture", and the comprehensive competitiveness of China's agricultural enterprises will usher in an explosive increase. As a practitioner of "Made in China 2025", Henan Mine will actively respond to the country's call for the benefit of agriculture, industrial manufacturing, energy conservation and environmental protection, build a bridge between industry and agriculture, and add impetus to the development of modern agriculture.
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